At Falcon Precision Ltd, we take pride in offering true end-to-end custom manufacturing of fabricated metals. Rather than navigating the logistical headache of splitting your project across multiple separate vendors, you can rely on our comprehensive suite of in-house services to handle everything from raw sheet stock to final packaging.
Rethinking Manufacturing
At Falcon Precision Ltd., we provide comprehensive sheet metal solutions tailored to the strict demands of the electronics, industrial, commercial, and telecommunications sectors. Since our founding in 1990, we have continuously invested in advanced machinery to ensure your components are delivered exactly to specification.
Full-Service Precision Manufacturing Capabilities
Design Support, Prototyping & Project Management
Every successful manufacturing run begins with thorough preparation. Our experienced team provides robust design support and manufacturing feasibility expertise right from the start. We review your digital models and physical concepts, identifying potential cost savings, streamlining material yields, and resolving geometric challenges before production begins. We also specialize in rapid prototyping, allowing you to test fit, form, and function before committing to higher-volume production runs.
High-Speed CNC Punching and Sheet Metal Shearing
Our shop floor is engineered to process a diverse range of raw materials, including aluminum, copper, and steel up to 1/8″ in thickness. Using our advanced Amada Vipros and Amada 245 CNC punching equipment, backed by a massive, deep tooling inventory, we can punch intricate shapes, complex patterns, and high-density perforations with extreme speed and absolute repeatability. For initial material prep, our precision shearing services ensure clean, squared sheets ready for the next stage of fabrication.
CNC Forming and Precision Bending
Achieving precise angles across long production runs requires top-tier machinery and seasoned operators. Our facility utilizes state-of-the-art Amada CNC forming equipment to execute precise, repeatable bends on components of all sizes. Whether your product involves simple 90-degree flanges or complex, multi-stage sequential bends, our team delivers consistent results across every batch.
Our End-to-End Production Process
Engineering and CNC Programming
Your project begins with careful setup. We review your files to verify manufacturing feasibility and execute precise CNC programming to optimize raw material yields.
Precision Punching and Shearing
Utilizing our high-speed Amada Vipros and Amada 245 CNC punching equipment, we cut and perforate sheet metal with absolute repeatability. Our significant tooling inventory allows us to tackle specialized geometries without delay.
Professional TIG, MIG and Resistance Welding
A fabricated assembly is only as strong as its joints. Falcon Precision Ltd houses a dedicated welding department capable of high-strength, clean execution. Our capabilities include TIG, MIG, and resistance (spot) welding. We work across multiple alloy types to deliver robust, structurally sound bonds that withstand rigorous industrial environments, keeping cosmetic distortion to an absolute minimum.
Hardware Insertion and Comprehensive Metal Prep
To deliver fully functional assemblies, we provide precise hardware insertion services, accurately seating self-clenching nuts, standoffs, studs, and specialized fasteners. Following assembly and fabrication, all parts undergo thorough metal preparation. Utilizing our industrial Timesavers sander along with expert manual deburring, we smooth out edges, remove burrs, and prepare the metal surfaces for a flawless finish.
Finishing, Screen Printing and Final Packaging
We believe a job isn’t finished until the product looks impeccable and is fully ready for market. Falcon Precision Ltd coordinates and manages premium finishing options, including plated finishes, painted finishes, and professional powder coating to give your parts the exact aesthetic and corrosion resistance required. Furthermore, we can apply crisp screen print decoration directly to your finished panels or enclosures for clear labeling and branding. Finally, your components are carefully packed in our final packaging department to ensure they arrive at your facility in pristine condition, completely free from scratches or transit damage.
Proudly Serving Scarborough, Toronto, and Ontario
Strategically situated at 90 Venture Drive (Unit 6) in Toronto, our manufacturing plant is perfectly positioned to serve local, provincial, and national supply chains. Our geographical location in Scarborough enables us to offer rapid shipping, nimble logistics, and highly accessible on-site project consultations for businesses throughout the Greater Toronto Area. Over our decades in business, we have built an enviable reputation for quality and service within the local manufacturing community, and we are always happy to provide professional references upon request.
